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Home/Moulds/Cap moulds/Honey cap mould
Spout, hinge and neck

Honey cap mould for silicone valve squeeze caps

A honey cap mould cuts three things to your drawing: the spout that holds the silicone valve, the hinged lid that snaps shut over it, and the neck thread. The valve itself is a separate part, fitted after moulding. Whether it stays put, and whether the lid still snaps shut over the spout, is settled in the steel.

Our 38/410 honey valve cap tool is photographed, filmed and drawn below. On a second valve cap of ours, a tube cap, our customer signed off samples on 17 checks: 6.26–6.36 g and 14–16 N to open across cavities 1 to 8, plus 300 open-and-close cycles and an air-pressure seal test. All 17 passed.

  • ProcessInjection
  • Lead time40–60 days
  • Neck38/410, or your own
  • CavitiesSet by your output

Only have the cap? Photograph it from every side, open and closed, and tell us the neck size and the valve it takes.

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The 38/410 honey cap tool running behind the machine guard, opening and closing.
Injection moulds — lead time40–60 daysCaps, jars, preforms and other injection tooling.
Trial parts ship with the toolMoulded on our own machine and packed in the same crate.
Get an exact quote within 24–48 hoursAn itemised price for your part.
Moulds cut in-houseOur own mould workshop in Jiangsu, China, running since 2007.
About this tooling

What a honey cap mould has to get right

A honey squeeze cap carries three moulded features that matter: the spout that holds the valve, the hinge and the neck. The silicone valve is fitted into the spout after moulding, so the spout has to be cut to the valve you use; the hinge has to snap the lid open and hold it, then close it tight over the spout; and the thread has to match the bottle neck (38/410 on the cap in the drawing below).

See every cap mould we cut, from flip tops and two colour caps to tear-off closures.

How the tool is gated and cooled decides whether those features come out the same in every cavity. We cut them to your drawing and run the tool here; the caps from that run ship with the mould.

You may also see it called a silicone valve cap mould, a squeeze bottle cap mould or a valve closure mould; in the US, a honey cap mold.

The tool itself

A 38/410 honey valve cap mould on the machine

The tool behind the matte black cap, photographed open on the injection machine; the clip at the top of the page shows it running.

Caps from a honey cap mould: two matte black 38/410 squeeze caps, one open to show the white silicone valve in the spout
The caps it makes. Two matte black honey squeeze caps from the 38/410 tool: one closed, one open with the white silicone valve showing in the spout.
Honey cap mould open on the injection machine, rows of cavities on one half and water lines connected
The tool open on the machine. Rows of cavities on one half, water lines connected at the plates.
Valve cap tool from another angle, the other half and the mould base clamped in the machine
The same tool from another angle. The other half and the mould base, clamped in the machine.
Caps coming off. A robot sets the black caps in a row on a station beside the machine, where the lids are closed; then the tool opening and closing behind the guard.
Drawing from our files

The 38/410 flip top cap for honey, drawn to tolerance

The cap drawing behind the tool above. The figures in the caption are the ones printed on the sheet, tolerances included.

Drawing of a 38/410 flip top cap for honey, with the silicone valve and valve seat marked: Ø48 ± 0.5 mm, 21 ± 0.3 mm high
38/410 flip top cap with valve. Ø48 ± 0.5 mm across, 21 ± 0.3 mm high, Ø38.1 ± 0.3 mm inside; a 35.5 ± 0.3 mm thread (marked M35.5 on the sheet) at 4.23 mm pitch, the 410 finish at 6 threads per inch. 8.2 g ± 5%, PP with 90% PCR. The valve, the valve seat, the inlet and a matte finish are called out on the sheet.
After moulding

Fitting the silicone valve

The valve goes into the cap once it is off the tool. For the 38/410 cap it is fitted on an automatic line; for the red tube cap further down, on a small air press.

Automatic valve fitting. A vibratory bowl feeds the white valves to a rotary table, where they are fitted into the black caps station by station.
On an air press, for a second design. A gloved operator seats silicone valves into red flip caps.
Signed off, cavities 1 to 8

A second valve flip cap of ours, signed off by our customer

These figures are for the red valve flip cap on this page, a tube cap and a second design of ours. Our customer checked samples of it on 17 points and signed them off. Eleven were measured on caps from cavities 1 to 8, one by one; the other six were judged pass or fail. Every check passed.

CheckStandardResult (range across cavities 1 to 8, where measured)
Height24.60 ± 0.2 mm24.55–24.72 mm
Base, lower rim37.50 ± 0.2 mm37.31–37.46 mm
Base, upper rim36.6 ± 0.2 mm36.54–36.62 mm
Thread, inner diameter19.85 ± 0.2 mm19.81–19.91 mm
Thread, outer diameter22.0 ± 0.2 mm21.93–21.98 mm
Seal ring depth12.8 ± 0.2 mm12.61–12.86 mm
Orifice diameter9.7 ± 0.15 mm9.73–9.75 mm
Weight6.73 ± 0.5 g6.26–6.36 g
Opening force9–25 N14–16 N
Hinge torsion≥ 30 N·cm40–45 N·cm
Removal torque≥ 30 N·cm42–45 N·cm
AppearanceSits on the tube shoulder without tiltingPassed
Tightening torque≥ 30 N·cmPassed
Hinge fatigueOpened 180° and closed, 300 timesPassed
Gap, cap to tube shoulder≤ 0.5 mmPassed
ColourNo fadingPassed
SealAir blown in through the tube end, no bubbles where the cap seatsPassed
Drawing of the valve flip cap, PP: 24.6 mm high, Ø37.5 mm at the base, Ø9.7 mm orifice
The drawing. PP, 24.6 mm high, Ø37.5 mm at the base, Ø9.7 mm orifice; the gate and the cavity-number location are marked.
Eight red valve flip caps, four upside down to show the thread and the seal ring inside
The caps. Four upside down to show the thread and seal ring, four right way up.
Open and shut. The cap turned in the hand, the lid opened and snapped closed, a table of the same caps behind.
A carton of red flip caps packed spout up, a white silicone valve in every cap
Packed. A carton of caps laid spout up in a PE liner, a white valve seated in every one.
Another kind of honey cap

Storage caps: the honey rides in the cap

A storage cap holds a dose of honey above the drink. Press the top and the honey drops into the water. The footage below shows tools for storage cap parts running.

How it is used. The top is pressed, the honey runs down into the water, the bottle is shaken, then the top is taken off and the drink is poured out through the cap.
Two bottles of lemon honey water with tall storage caps
On the bottle. Two storage caps on lemon honey water, one white with a black top, one striped yellow and black.
A clear storage cap part. A tall clear part held up, then its tool opening partway through with two columns of clear parts in view; the second half of the clip is a yellow cap tool.
A small clear part. Held up to the camera, then the tool opening and a robot setting the parts down beside the machine.
A yellow cap tool. The cap held up shows a three-pronged spike moulded inside; then the tool opens with rows of yellow caps in it.
Have a drawing or a sample of your own? Send it and get an exact quote within 24–48 hours.Send your drawing Ask on WhatsApp
Before you order

Seven questions about the tool itself

The seven that decide whether you order, answered for honey valve caps. Where a figure is on the drawing we print it; where it depends on your cap we say which numbers we will ask you for.

1

Hot runner or cold runner?

We choose on your cap weight and cavity count, so the spout and the hinge fill the same way in every cavity. The choice is stated in the quotation.

2

Cycle time and output

The cycle is worked from the cap weight and the wall around the hinge, not from a catalogue figure. Give us the caps per hour you need and we calculate the cavitation and the cycle to it.

3

How the part is ejected

In the 38/410 footage above, a robot takes the caps off and sets them down beside the machine. How your cap comes off the core is shown on the tool layout, which you approve with the drawing.

4

Tryout report and acceptance

The tool is run here and the caps it made ship with it. On the red tube cap above, our customer signed off samples on 17 checks, 11 of them measured cavity by cavity. Tell us yours and it goes on the acceptance list.

5

Spare parts

Cavities, cores and hinge inserts are cut from the same drawings later on. Tell us at quotation time which wear parts to pack with the tool.

6

Warranty

Warranty terms are in the quotation for that tool.

7

Will it fit your machine?

Send the make, model and tonnage of your injection machine. The platen, tie bars and ejector stroke are checked against it before the mould is designed.

What we will ask you for: the neck size, the silicone valve the cap takes, the cap weight, the material, how many caps an hour, and the machine tonnage.

How many caps an hour do you need?

The output sets the cavity count, and the cavity count sets the tool, the price and the machine it runs on. Give us the output you are planning around.

Tell us your output target
Answers

Frequently asked questions

The cap drawing or a sample, the neck it closes on (38/410 or your own), the silicone valve it takes, your output target and the injection machine it will run on. No drawing for your squeeze bottle cap? Send the cap itself and tell us which figures you don't have.
Yes. Send a sample of the valve, or its drawing, with the cap. The spout that holds it is drawn to that valve, and the drawing is confirmed with you before steel is ordered.
On one valve flip cap of ours, a tube cap, our customer signed off samples on 17 checks. Eleven were measured on caps from cavities 1 to 8, including the weight (6.26–6.36 g), the opening force (14–16 N) and hinge torsion (40–45 N·cm); the rest, among them 300 open-and-close cycles and an air-pressure seal test, were judged pass or fail. Every check passed. Tell us your own acceptance list and it goes into the tryout.
Injection moulds are delivered in 40–60 days from approved drawings. An exact date is confirmed in the quotation.
Yes. The storage cap footage above shows our tools for clear storage cap parts running on the machine. Send a sample or a drawing of the cap and the bottle it goes on, and we quote a tool for each part.

Send us your cap drawing

Attach it straight to the enquiry form, with the neck size and the valve the cap takes. One upload, no email back and forth first.

  • ✓A drawing, a 3D file, or clear photos of the cap from every side, open and closed
  • ✓The neck size, and the silicone valve it takes (a sample or its drawing)
  • ✓Cap weight, material and finish, matte or gloss
  • ✓Cavities you want, or machine tonnage, or caps per hour
Attach drawings or photos (optional)

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